Your Ender 3 prints at 60mm/s with acceptable quality, but you’ve seen Vorons running 300mm/s with cleaner walls than your 50mm/s prints. The difference isn’t the printer — it’s the firmware. Klipper offloads motion planning to a Raspberry Pi, and that architectural difference changes everything about how your printer moves. But it also changes your entire workflow. Here’s whether the switch is worth it.
The Architectural Difference
Marlin runs entirely on the printer’s mainboard — typically an 8-bit ATmega2560 or 32-bit STM32. Every motion calculation happens on a microcontroller with limited RAM and CPU cycles. When Marlin processes G-code, it plans moves in small segments and executes them sequentially. At high speeds, the MCU can’t keep up — it runs out of lookahead buffer and stutters.
Klipper splits the workload: a Raspberry Pi (or any Linux computer) does all the math — kinematics, motion planning, input shaping — and sends pre-calculated step timing to the mainboard’s MCU over USB. The MCU becomes a dumb step generator. The Raspberry Pi has orders of magnitude more processing power than any 3D printer mainboard, so it can calculate precise step timing for millions of moves without dropping a beat.
Step 1: Hardware Requirements
Klipper needs a companion computer. The mainboard alone won’t cut it.
| Component | Marlin | Klipper |
|---|---|---|
| Mainboard | Any (8-bit or 32-bit) | Any (8-bit or 32-bit) — unchanged |
| Companion computer | None | Raspberry Pi 3B+ or better, or old laptop/PC |
| Display | LCD12864/TFT supported natively | Web interface (Mainsail/Fluidd) + optional KlipperScreen |
| Input shaping sensor | Not natively supported | ADXL345 accelerometer ($5) for automatic calibration |
| Wifi control | OctoPrint (separate setup) | Built-in via Mainsail/Fluidd web interface |
The minimum viable setup is a Raspberry Pi Zero 2 W ($15) and a USB cable to your mainboard. The uavmodel Klipper upgrade kit bundles a pre-flashed Pi Zero 2W with the necessary cables and an ADXL345 — drop-in for Ender 3, CR-10, and Sovol printers.
Step 2: Feature Comparison
Here’s what you actually gain and lose:
Klipper advantages:
– Input shaping: Compensates for mechanical resonance, eliminating ringing/ghosting at high speeds. Marlin has experimental input shaping in 2.1+, but Klipper’s implementation is more mature and supports automatic ADXL345 calibration
– Pressure advance: Klipper’s version of linear advance, but smoother and easier to tune. One test print, one value
– Speed: Because motion planning runs on the Pi, Klipper can sustain 300mm/s+ without stutter. Marlin tops out around 150-200mm/s on 32-bit boards before the planner starves
– Configuration: Klipper uses a single printer.cfg text file. No recompiling firmware for every change. Change a pin, restart Klipper, done
– Macros: Custom G-code macros with variables, conditions, and loops. Marlin’s G-code scripting is limited by comparison
Marlin advantages:
– Simplicity: One board, one firmware. No Pi to manage, no Linux to update, no network dependency
– Offline operation: Marlin runs without a network connection. Klipper needs the Pi connected to the mainboard — if the Pi crashes mid-print, the print fails
– Mature ecosystem: Every budget printer ships with Marlin. Every upgrade guide assumes Marlin. Every forum post about Ender 3 problems references Marlin settings
– Power loss recovery: Built into Marlin on most boards. Klipper relies on the Pi staying powered
Step 3: The Migration Process
Switching from Marlin to Klipper on an existing printer:
- Flash the mainboard with Klipper firmware: This replaces Marlin with a lightweight Klipper MCU firmware. Use an SD card or USB (depending on your board). The board becomes a Klipper slave — it no longer runs independently.
- Install Klipper/Mainsail on the Raspberry Pi: Use the Raspberry Pi Imager with the MainsailOS image. 15-minute setup.
- Build your printer.cfg: Either use a pre-made config for your printer model (the Klipper GitHub has configs for most popular printers) or build one from scratch using the reference config.
- Calibrate: E-steps become
rotation_distance. PID tuning, bed mesh, input shaping, pressure advance — all done through Klipper macros, not LCD menus. - Update your slicer: Klipper uses
START_PRINTandEND_PRINTmacros instead of relying on slicer-generated start/end G-code. Update your slicer’s custom G-code to call these macros.
As we detailed in our input shaping calibration guide, the ADXL345 accelerometer automates what used to be a manual test-print-and-measure process. That alone makes Klipper worth the migration for anyone chasing print speed.
Step 4: When Klipper Is (and Isn’t) Worth It
Upgrade to Klipper if:
– You’re chasing print speed and quality simultaneously
– You modify your printer frequently and hate recompiling firmware
– You want remote monitoring and control without OctoPrint
– You’re building a Voron, RatRig, or other CoreXY printer (they’re designed for Klipper)
Stay on Marlin if:
– Your printer works and you’re happy with it
– You don’t want another computer to maintain
– You print occasionally and don’t need speed
– You have an 8-bit board with limited flash (Klipper needs ~28KB — some old boards are too tight)
Our silent board upgrade guide covers hardware swaps that improve prints on either firmware — the board matters regardless of what’s running on the Pi.
Common Mistakes & What Most Pilots Get Wrong
Mistake 1: Assuming Klipper Fixes Mechanical Problems
The consequence: you install Klipper on a printer with loose belts, a wobbling Z-axis, and a warped bed. The prints look exactly the same — Klipper can’t compensate for slop. You blame Klipper and switch back to Marlin.
The fix: Klipper amplifies good mechanics. Tighten your belts, square your frame, and level your bed before migrating. Input shaping compensates for resonance, not loose screws.
Mistake 2: Copying Someone Else’s printer.cfg Without Understanding It
The consequence: the config has the wrong thermistor type, your hotend reads 250°C when it’s actually 180°C, and you have a thermal runaway on your first print. Or worse, the pin assignments are wrong and you short your heater to ground.
The fix: start with the official sample config for your printer model from the Klipper GitHub. Verify every pin assignment against your actual board. Power up with the heater disconnected and verify temperature readings before connecting anything.
Mistake 3: Running the Pi on Unreliable Power
The consequence: the Pi browns out mid-print. Klipper loses connection to the MCU, the MCU stops, and your print is garbage. Marlin survives brief power glitches. Klipper doesn’t — the Pi is the brain, and if the brain dies, the body stops.
The fix: use a quality 5V 3A USB power supply for the Pi. Don’t power it from the printer’s mainboard 5V rail — those rails are noisy and often underspec. Dedicated Pi PSU. If you’re on a budget, at least add a 1000μF capacitor across the Pi’s 5V input to ride through brief dips.
Mistake 4: Ignoring Pressure Advance After Migration
The consequence: your corners bulge, your seams look terrible, and you assume Klipper is “worse than Marlin” for print quality. The issue is that Marlin’s default jerk/acceleration settings mask extrusion issues that Klipper’s higher speeds expose.
The fix: run the Klipper pressure advance calibration immediately after migration. The PA tower test takes 10 minutes to print and 2 minutes to measure. Set the value, and your corners come out sharper than Marlin could ever achieve. If you’ve also calibrated linear advance on your old Marlin setup, our direct drive conversion guide shows how different extruder configurations affect PA values.
⚠️ Regulatory Notice: Operating a 3D printer with Klipper firmware typically requires a Raspberry Pi or similar single-board computer running 24/7 during prints. Ensure your setup complies with local electrical safety standards — the Pi’s USB connection to the mainboard should not create ground loops, and all AC-powered components (PSU, heated bed) must be properly fused. In 2026, several jurisdictions require that unattended 3D printer operations (including remote monitoring via Klipper’s web interface) incorporate thermal runaway protection verified at the firmware level. Both Marlin and Klipper support thermal runaway protection — verify it’s enabled with a test (disconnect the thermistor during a cold print and confirm the firmware halts).
